Callaghan Innovation

What is Industry 4.0?

We are now experiencing the fourth industrial revolution – dubbed ‘Industry 4.0’. This is characterised by a fusion of technologies that is blurring the lines between the physical, digital and cyber-physical.

Just as businesses 150 years ago had to adapt to electricity enabling mass production, today’s enterprises face the challenge of embracing smart technologies (such as robotics and artificial intelligence) and data to drive intelligent action in the physical world. 

Knowing when and how to incorporate these new technologies into your business model isn’t easy, and helping companies adapt to Industry 4.0 is a priority for Callaghan Innovation in its role as New Zealand’s innovation agency. We do this by connecting you to the capabilities, co-funding and networks you need to succeed, and by providing valuable insights and ideas.

Download our infosheet to find out more about Industry 4.0: Industry 4.0 Infosheet

Download our providers map to find out who provides Industry 4.0 in New Zealand:  Industry 4.0 New Zealand providers map

Download our  Self Assessment Tool to score your business on Technology & Innovation Readiness and Maturity.

What does Industry 4.0 look like in practice?

Advances include:

Internet of Things: monitoring and control for increased efficiency

Recent advances in sensing and communication technologies enable you to better understand your production and manufacturing processes. You can identify process bottle-necks and implement predictive and preventative maintenance. Sensors can provide you live updates on your production process as well as identifying when tools are becoming worn or require maintenance.

Digital twin: modelling your product and processes

Using the data collected by sensors and building a computer model of your product or process will allow you to create a Digital Twin. This will give you real-time status updates on your product and processes, as well as going through ‘what-if?’ scenarios, without putting your assets at risk.

Robots and automation: increased efficiency and precision, reduced health & safety risks

Modern production systems are increasingly automated. However you can also retrofit automation to existing and older machinery to improve performance. Integration of assistive robots, e.g. to perform repetitive and dangerous tasks, delivers further benefits.

Industry 4.0 Demonstration Network

Callaghan Innovation is partnering with Beca and The EMA to roll out a nationwide showcase of Industry 4.0. The partnership will present these technologies and concepts in relatable and practical ways, in real-world settings so that manufacturers see a clear path to incorporating these technologies and realising the benefits they provide.

Beca will deliver the mobile showcase and bring Industry 4.0 technologies to the doorstep of manufacturers and educators across New Zealand. The EMA, part of the BusinessNZ network, will deliver a network of site visits and smart factory tours by manufacturers to demonstrate the benefits of Industry 4.0. Combined, this hands-on initiative will help manufacturers directly by creating knowledge sharing and learning opportunities. Read more here.