Fermentation technology is rapidly expanding globally to create novel and sustainable sources of food, nutraceuticals, natural alternatives to synthetic products and pharmaceuticals.

Our deep expertise in bench to pilot scale submerged liquid fermentation, including precision fermentation, offers scalable solutions to innovators developing alternative proteins, novel probiotics and crop, animal and human health products.  

We are the only end-to-end facility in New Zealand with the upstream development, pilot scale fermentation capability and downstream processing for accelerating bioprocessing. 

When this is helpful

Fill 1 Copy 2
You want to develop and scale alternatives to animal ingredients
Fill 1 Copy 2
You need access to upstream and downstream processing for end-to-end development – from 1 L to 1,000 L
Fill 1 Copy 2
You want to leverage our synthetic biology platform for microbial engineering for making metabolites, enzymes or proteins of interest
Fill 1 Copy 2
You want to de-risk and validate your product in a pilot-scale system
biomass fermentation   R&D Fermentation 2

Fermentation for whole cell products

Maximise microbial biomass as a natural ingredient.

We have extensive experience in scaling up biomass fermentation as a submerged fermentation process, using a range of microoganisms; bacteria, yeast, and filamentous fungi.  

When this is helpful

Fill 1 Copy 2
You want to scaleup a probiotic, natural health or agritech product
Fill 1 Copy 2
You need to access expertise in fermentation process development towards high biomass yields
Fill 1 Copy 2
You want to convert the growth of your filamentous fungus to submerged liquid culture
Fill 1 Copy 2
You need to access expertise in harvesting, drying and packaging your whole cell product to boost live cell numbers

Capabilities

Line Copy 12
Breadth of experience in growing a range of bacteria, yeast, and filamentous fungi in submerged liquid culture
Line Copy 12
Upstream process design and downstream integration up to 1,000 L
Line Copy 12
PC2 facilities from 1 L to 1,000 L
Line Copy 12
Aerobic and anaerobic culturing expertise
Biological Containment Facilities PC1PC2

Precision Fermentation

Exploit the cellular machinery to make functional natural ingredients.

Use microorganisms to produce high value proteins, enzymes, lipids, bioactives and more. 

When this is helpful

Fill 1 Copy 2
You want to produce an animal, human or plant free alternative to a natural product ingredient
Fill 1 Copy 2
You need synthetic biology expertise to engineer microbes to produce your product or enhance the production of your product of interest
Fill 1 Copy 2
You need access to a scale up facility to get your precision fermentation process ready for manufacturing
Fill 1 Copy 2
You want to produce a highly pure naturally derived pharmaceutical, nutraceutical, animal health or crop health ingredient

Capabilities

Line Copy 12
Fermentation of GMO microorganisms up to 1,000 L
Line Copy 12
PC2 facilities from 1 L to 1,000 L
Line Copy 12
Upstream process design and downstream integration up to 1,000 L
Line Copy 12
Synthetic biology expertise for a range of bacteria, yeast, and filamentous fungi platforms
Microorganisms in a petri dish - photo by Wassily Kandark

Optimising growth conditions of microorganisms

Optimise your fermentation conditions for maximum yield and purity.

We design media and growth environments tailored to your specific microbial strain. Ensuring an efficient, cost-effective and maximised yields of your target compound.

When this is helpful

Fill 1 Copy 2
You are looking to improve fermentation performance and consistency
Fill 1 Copy 2
Regulatory or market-specific compliance is important
Fill 1 Copy 2
You want to optimise media to remove specific ingredients, such as animal products
Fill 1 Copy 2
You want to make media that can be tested from flasks to 1,000 L, ready for larger scale production
Fill 1 Copy 2
You want to de-risk your project by considering all elements of your bioprocessing
Fill 1 Copy 2
You want to troubleshoot a product defect
Fill 1 Copy 2
You need to reduce the cost of your feedstock ingredients or fermentation process

Capabilities

Line Copy 12
Screening of nitrogen sources, carbon sources, and additives
Line Copy 12
Screening fermentation parameters e.g. pH, temperature, oxygen, agitation
Line Copy 12
Design of experiment (DOE) approach
Line Copy 12
Upstream and downstream process development towards higher product yields
Fermentation   technology transfer   photo by Donovan Kelly

Technology transfer

Get ready for manufacturing with a complete, transferable process package.

When you are ready to produce your product, we can provide a complete technical package to provide to a commercial manufacturer.  

When this is helpful

Fill 1 Copy 2
You are looking to accelerate your time to commercialisation
Fill 1 Copy 2
De-risking your scale up is top of mind
Fill 1 Copy 2
You need a smooth handover from lab to production

Capabilities

Line Copy 12
Complete fermentation process documentation
Line Copy 12
Validation of process up to 1,000 L scale
Line Copy 12
Guidance on local manufacturing partnerships
CTA TeMuka

Ready to transform your business?

Get started today!

Contact us to discuss your specific business needs.

Popular Topics